Product Description
1J16, also known as
YFA-16
,
12Alfeno6
, or
Ю16
, is a
nickel-iron
precision alloy characterized by its
very low thermal expansion
and
excellent dimensional stability
. This alloy is used in applications where
minimal expansion or contraction
is crucial despite fluctuations in temperature. It is commonly employed in
high-precision instrumentation
,
temperature sensors
, and
electronics
that require stringent tolerance and stability.
Material Composition and Properties:
|
Property
|
Description
|
|
Alloy Name
|
1J16, YFA-16, 12Alfeno6, Ю16
|
|
Alloy Type
|
Nickel-Iron Alloy
|
|
Main Components
|
Nickel (Ni), Iron (Fe), Aluminum (Al)
|
|
Thermal Expansion
|
Very low coefficient of thermal expansion (CTE) similar to Invar alloys
|
|
Magnetic Properties
|
Low magnetic permeability (non-magnetic in specific applications)
|
|
Density
|
Approximately 8.0-8.3 g/cm³
|
|
Melting Point
|
~1410°C (2570°F)
|
|
Mechanical Strength
|
High strength, especially at elevated temperatures
|
|
Fabricability
|
Excellent formability into wire, sheet, strip, and other fabricated products
|
|
Dimensional Stability
|
Extremely low expansion or contraction under temperature changes
|
|
Conductivity
|
Moderate electrical conductivity
|
Applications:
1J16 is particularly useful in industries where
precise dimensional control
is necessary despite thermal cycling. Some of its typical applications include:
|
Application
|
Description
|
|
Precision Instruments
|
Used in the manufacturing of precision gauges, measurement tools, and other instruments where accuracy is crucial.
|
|
Temperature Sensors
|
Ideal for thermocouples, temperature sensors, and thermal measurement devices.
|
|
Electronic Components
|
Employed in high-precision electronic devices and components requiring minimal dimensional change with temperature fluctuations.
|
|
Aerospace
|
Applied in aerospace components, such as actuators, sensors, and engine parts exposed to varying temperature conditions.
|
|
Automotive
|
Used in automotive sensors and other precision components that need stability under thermal stress.
|
Benefits:
-
Low Thermal Expansion:
Ensures high stability with minimal dimensional change when exposed to varying temperatures.
-
Dimensional Stability:
The alloy retains its original dimensions even in harsh thermal environments, making it ideal for high-precision applications.
-
Magnetic Properties:
With low magnetic permeability, it is suitable for applications where magnetic interference must be minimized.
-
High Precision:
Guarantees minimal deviation in dimensions, crucial for devices requiring extremely accurate measurements.
-
Versatility in Fabrication:
Can be easily fabricated into wires, sheets, and strips for a variety of applications, including sensors and instrumentation.
Conclusion:
1J16 (YFA-16, 12Alfeno6, Ю16) is an
alloy with exceptional dimensional stability
and
low thermal expansion
, making it ideal for use in
high-precision instruments
,
temperature sensors
,
aerospace
, and
electronic applications
. This alloy ensures that components remain dimensionally stable under fluctuating temperatures, making it a crucial material in industries where precision is paramount. Whether for manufacturing sensors, instruments, or aerospace components, 1J16 offers reliable performance in demanding environments.
Detailed Photos
Company Profile
Shandong Titanium Nickel Special Steel Co., Ltd., registered funds (one thousand yuan for 10,000 yuan), the company is mainly committed to high -tech enterprises that are integrated with special alloy materials, specializing in the research and sales of special alloys such as nickel -based and iron -based. Products include corrosion-resistant alloys, superalloys, precision alloys, Hastelloy, Monel, INCONEL, INCOLOY, copper-nickel alloys, titanium and titanium alloys, zirconium and zirconium alloys, nickel and nickel-based alloys, nickel-cobalt-based heat-resistant alloys , Hafnium alloy, etc., more than 60 kinds of alloy materials such as special stainless steel. On the basis of stabilizing the quality of the original products, according to the market demand, it solves the quality problems existing in the traditional metallurgical process, and ensures the low miscellaneous and low deflection of the alloy material products, which has won an excellent reputation in the industry.
Factory workshop
Product application
Packaging & Shipping
FAQ
What is a Precision Alloy Nickel Alloy?
A
Precision Alloy Nickel Alloy
is a specialized group of nickel-based alloys designed to perform exceptionally well in applications that require high precision and dimensional stability. These alloys are often used in electronics, aerospace, and instrumentation where accuracy, resistance to temperature changes, and mechanical strength are critical.
2. What are the primary features of Precision Alloy Nickel Alloys?
Precision Alloy Nickel Alloys are known for the following key features:
-
Low and Stable Thermal Expansion:
They have controlled and predictable thermal expansion, making them ideal for use in environments where dimensional stability is essential.
-
High Strength:
These alloys possess high tensile and yield strength, offering resistance to deformation and failure under stress.
-
Magnetic Properties:
Many precision nickel alloys offer excellent magnetic permeability, which is crucial in the manufacture of magnetic devices and components.
-
Corrosion Resistance:
They are resistant to corrosion, oxidation, and wear, ensuring longevity in harsh conditions.
-
Weldability:
These alloys are typically easy to weld and form into complex shapes without losing their properties.
3. What are common applications of Precision Alloy Nickel Alloys?
Precision Alloy Nickel Alloys are used in:
-
Electronics:
Connectors, switches, relays, and sensors.
-
Aerospace:
Components in turbines, engines, and high-precision mechanical parts.
-
Automotive:
Parts that require resistance to extreme temperatures and mechanical stress.
-
Instrumentation:
Thermocouples, strain gauges, and precision measuring instruments.
-
Magnetic Devices:
Transformers, magnetic sensors, and inductors.
4. What are the differences between Precision Alloy Nickel Alloys and other Nickel Alloys?
The main difference lies in the
specific application
and
performance
:
-
Precision Alloys:
Designed specifically for applications requiring high precision, stability, and uniformity in temperature and mechanical stress conditions.
-
Standard Nickel Alloys:
While nickel alloys generally offer good strength and corrosion resistance, precision alloys are tailored for applications where dimensional accuracy and material properties must remain consistent under extreme conditions.
5. What are some examples of Precision Alloy Nickel Alloys?
Some of the well-known precision alloy nickel alloys include:
-
Invar (36% Nickel):
Known for its low thermal expansion, used in precision instruments.
-
Kovar (29% Nickel):
A nickel-iron alloy used in electronic and sealing applications.
-
1J06 (1J6):
A precision alloy with excellent thermal stability and low thermal expansion used in electronics and precision instruments.
6. What industries use Precision Alloy Nickel Alloys?
Industries that commonly use precision alloy nickel alloys include:
-
Electronics and Telecommunications:
For components that need stability and durability under varying temperatures and electrical loads.
-
Aerospace and Defense:
For parts exposed to extreme temperature changes, mechanical stress, and corrosion.
-
Automotive:
Especially in high-performance vehicles and systems like sensors and exhaust components.
-
Medical Equipment:
In instruments and devices that require high precision and long-term reliability.
7. What is the significance of low thermal expansion in Precision Alloy Nickel Alloys?
Low thermal expansion means that the material's dimensions remain stable even when exposed to temperature changes. This is crucial in high-precision applications such as
measuring instruments
,
optical devices
, and
aerospace
components, where even minute dimensional changes can lead to performance degradation.
8. How is Precision Alloy Nickel Alloy different from other types of alloys in terms of strength and durability?
Precision alloys, particularly those made from nickel, tend to have high tensile strength and excellent resistance to deformation under mechanical stress. These alloys are engineered to maintain their shape and structural integrity over a wider range of temperatures and environmental conditions, compared to other materials like carbon steel or standard stainless steel.
9. Are Precision Alloy Nickel Alloys magnetic?
Yes, many precision alloy nickel alloys, such as
Kovar
(29% Nickel), are designed to maintain stable magnetic properties. This makes them ideal for applications in
transformers
,
magnetic sensors
, and
electronic devices
that require controlled magnetic permeability.
10. How are Precision Alloy Nickel Alloys manufactured?
These alloys are typically produced using advanced metallurgical processes such as:
-
Vacuum Induction Melting (VIM)
or
Vacuum Arc Remelting (VAR)
for refining material purity.
-
Casting
and
Hot or Cold Rolling
to form sheets, strips, or wires.
-
Precision machining
techniques to create intricate components with tight tolerances.
-
Heat Treatment
to enhance mechanical properties such as strength, toughness, and dimensional stability.
11. Can Precision Alloy Nickel Alloys be welded and processed easily?
Yes, most precision alloy nickel alloys have good
weldability
and can be processed into complex shapes, making them suitable for high-precision manufacturing. However, the exact processing techniques may vary depending on the alloy composition and specific application requirements.
12. What is the price range for Precision Alloy Nickel Alloys?
The price of precision alloy nickel alloys can vary depending on the alloy grade, size, and supplier. Generally, they are more expensive than standard nickel alloys due to their specific formulation and high-performance properties. Prices typically range from
$20 to $100 per kilogram
or more, depending on the material's purity and market conditions.
13. How do I choose the right Precision Alloy Nickel Alloy for my application?
When selecting a precision alloy, consider the following factors:
-
Thermal expansion requirements
(low expansion or stable behavior under temperature fluctuations).
-
Mechanical strength
needed for your application (tensile strength, hardness, elongation).
-
Magnetic properties
(whether your application involves magnetic fields).
-
Corrosion resistance
for exposure to harsh environments.
-
Workability
(whether the alloy needs to be welded, machined, or formed).
14. What are the typical sizes and forms available for Precision Alloy Nickel Alloys?
Precision alloy nickel alloys are available in various forms, including:
-
Sheets
and
plates
for use in manufacturing and construction.
-
Wire
and
strips
for electronics and fine machinery.
-
Rods
and
bars
for precision machining.
-
Foils
for use in thin applications such as sensors or coatings.
15.
How can I contact you for more information?
You can contact us through the following methods:
Online support: Visit our website for live chat
Address:
300 Meters North of Liaoniu Road and Xindong Ring Road, Liaocheng High-Tech Zone, Liaocheng, Shandong, China
We look forward to providing you with high-quality products and services!
If you have any other questions, feel free to contact us, and we will do our best to assist you!